Roughing and finishing are the two basic steps in the CNC process; roughing is used to give the material a rough shape, while finishing involves cutting the material into a finer shape. Excess pieces are first removed via rough machining, and then precision machining Johor is used to complete the job.
Rough-processed goods are those that have undergone only the simplest of processing steps. This makes the subsequent processing procedure faster and more easily because they are already semi-finished or finished. Surface quality and processing precision are both low in rough-processed items.
After rough machining, surface quality isn’t as important as it is for fine machining. Preparation for semi-finishing and finishing is the most common reason for doing this. This means that the processing speed and heat created during rough machining are both high. As a result, the amount of processing Tooling required is also considerable. For the most part, tool materials are made of hard alloys. During roughing, heat treatment procedures must be used, as well as manual tool cooling if necessary, such as oil bath cooling and air cooling.
The following are the primary purposes of rough machining:
Raking can consume knives and feed after different steps of processing have been separated. Semi-finishing and mechanical finishing can be used to gradually repair processing errors caused by factors such as wide machining allowances and high cutting forces.
Processing equipment requirements vary depending on how it will be used, whether it’s for rough processing or finishing. The rough processing equipment’s qualities will be completely utilized after the processing stages are divided. utilizing equipment in a cost-effective manner to maximize output Heavy-duty, high-efficiency roughing equipment with excellent stiffness is used. Finishing equipment has a high degree of precision. The inaccuracy is minor enough to pass the drawings’ quality standards.
After rough machining, any flaws in the workpiece blank will be revealed. For quick repair or choice to scrap, it is easy to find the various blank defects such as sand holes or pores after rough machining so that no working hours or money are wasted after further processing.
Organize the cold heat treatment in a reasonable manner. Workpiece residual stress is high after hot working, therefore rough and finish machining are separated. Aging and finishing after cooling can be set up to eliminate residual stress and eliminate distortion.
This arrangement places the rough machining in the front and the mechanical polishing and polishing in the back. This helps keep the polished and polished surfaces from scratching as much.
Roughing optimization: methods for extending the life of milling cutters and improving the quality of milled parts.
With optimised roughing, items and features with greater axial cutting depths, tough corners, and straight walls may all be machined more efficiently. This approach has the potential to reduce part cycle time, increase surface polish, extend the life of milling cutters, and make better use of machine tools. You may boost productivity, efficiency, and profitability by understanding the workshop that optimises rough machining. These parts are the ideal choice for this strategy. Using milling cutter suppliers’ experience to customise their processes for particular tasks will yield the greatest outcomes.